A tank farm with insulated and aluminium-clad storage tanks at a plant

Thermal insulation for plants, equipment and buildings

Heat kept where it belongs, whichever way it's trying to go, and fitted by people who've done it since 1998.

What thermal insulation actually does

Take a 150 mm steam line running across a yard. Bare, it's losing heat into the air all day and night and nobody can go near it. Wrap it in rockwool and clad it and the heat still leaks out, but slowly, because the wool is full of tiny pockets of still air that heat doesn't cross easily. Nitrile and PUF do the same with closed cells of gas. The upshot is the boiler burns less, the chiller runs less, and the hot surface is safe to brush against.

Our thermal insulation services cover heat going either way. On steam lines, boilers and kilns we're keeping heat in. On chilled water and refrigeration lines we're keeping it out. On buildings it's mostly about the sun on the roof. The idea doesn't change, but the material, thickness and finish do, sometimes a lot.

One tall insulated storage tank with aluminium cladding and a spiral staircase
A row of insulated stainless process silos and vessels

Areas of application

Thermal insulation materials list, by temperature

Our estimators usually start with the operating temperature because it narrows the choice quickly, and this thermal insulation materials list is roughly what they work from. Grades and brands vary, so we check the actual limit on the datasheet.

MaterialTypical dutyCommon uses
Nitrile rubberCold and chilled dutyChilled water, refrigeration, HVAC pipes
PUF and PIRCold duty and cold storesLarge chilled headers, cold rooms, panels
XLPE and EPSLight cold and building dutyCondensate lines, floors, roofs
XPSBuilding duty with loadTerraces, floors, walls
Glass woolUp to about 450 °CHot water, ducts, ceilings, roofs
RockwoolUp to about 750 °CSteam lines, boilers, vessels, walls
Ceramic fibreUp to 1260 °CFurnaces, kilns, flue ducts

Products we stock for thermal insulation

Mineral and fibre wool

Mineral and fibre wool

Hot duty, ducts and buildings.

  • Rockwool LRB, slab and pipe section
  • Glass wool roll, slab and pipe section
  • Ceramic fibre blanket, board and rope
Closed-cell and foams

Closed-cell and foams

Cold duty and buildings.

  • Nitrile rubber sheet and tube
  • XLPE sheet and tube
  • PUF and PIR slab and pipe section
  • EPS and XPS thermal insulation board
Reflective and facings

Reflective and facings

Radiant heat and vapour control.

  • Bubble insulation
  • Aluminium foil thermal insulation facings
  • FSK facing
Finishing

Finishing

The jacket and the fixings that protect it all.

  • Aluminium, GI and stainless cladding
  • Tapes, adhesives and fasteners

Choosing thermal insulation contractors

Any of the thermal insulation contractors you call will happily quote a rate per metre. Fewer will tell you what thickness they used and why. Ask for the operating temperature, material, density, thickness and finish on the quote for every line or area. Without those you can't compare two quotes properly, and you can't check the work afterwards either.

We've worked like this since 1998, from our own stock in Ahmedabad and Morbi, on more than 20,000 projects. The written specification comes first. The rate comes after it.

Specification before price. Density, thickness and finish, then a rate.

How we work, the same four steps on a single line or a plant-wide shutdown.

  1. Site visit and measurement

    We collect the operating temperatures, sizes and areas, and note where everything is and how we'll get to it.

  2. Specification and quote

    Material, density, thickness and finish are picked for each item and written down with the rate.

  3. Supply and installation

    Material comes from our stock and our crew fits it, with one supervisor answerable for the job.

  4. Handover and support

    Joint measurement, photos and the warranty in writing.

Why plants across Gujarat give us the repeat order.

  • Hot, cold and building insulation are all handled by one company.
  • Material gets chosen by operating temperature, not out of habit.
  • We hold 14 material groups in our own stock.
  • Every line, tank or area gets its own written spec.
  • Shutdowns, live plants and new builds are all routine for us.
  • Joint measurement, photos and a warranty at handover.

Thermal insulation questions, answered.

Still unsure? Send us the duty and a few photos and we will tell you what we would fit.

What exactly is thermal insulation?

It's the layer of rockwool, glass wool, nitrile, PUF or similar that's put on a pipe, tank or building so heat moves through more slowly. You end up using less energy, the temperature inside holds better, and nobody gets burnt on a hot surface.

Which thermal insulation materials are most common?

In our stores the big movers are rockwool and glass wool for hot work and buildings, nitrile and PUF for cold work, and XPS and EPS boards for roofs and floors. Ceramic fibre, PIR and XLPE come up for more specific jobs.

What is a good thermal insulator?

One that traps still air or gas in fibres or closed cells and keeps it there. For a real job it also has to cope with the temperature, the moisture and any knocks or load where it's fitted.

Is thermal insulation the same as hot insulation?

Hot insulation is one kind of thermal insulation. The term also covers cold insulation and building insulation, all of them controlling heat flow, just in different directions.

Do you provide thermal insulation services for buildings?

Yes. Roofs, walls, ceilings and terraces all come under our building, underdeck and overdeck insulation services.

Hot line, cold line or hot building?

Tell us the temperature and the size. We'll put the material and thickness in writing for you, with a rate.

    Send the line list, P&ID or photos on WhatsApp
    2,000+

    clients so far, from refineries and power plants to pharma and textile units

    • Reliance Industries
    • Tata Power
    • ONGC
    • Adani Power
    • Adani Gas
    • ISRO
    • JSW
    • Hindustan Zinc
    • Amul
    • Cipla
    • Intas
    • Cadila Pharmaceuticals
    • IFFCO
    • Voltas
    • Welspun
    • Thermax
    • Mother Dairy
    • Kajaria
    • Somany
    • Arvind
    • Haldiram’s
    • McCain
    • Balaji Wafers
    • BKT
    • Havmor
    • Vadilal
    • Milacron
    • Jindal
    • Simpolo
    • Anup Engineering